YL3JD's keys.

 

Homebrew Torsion Bar Cootie.

YL3JD's Homebrew TBC, front left view, click to enlarge picture. YL3JD's Homebrew TBC, back view, click to enlarge picture. YL3JD's Homebrew TBC, front right view, click to enlarge picture.

I made it mostly from scrap metal.
Tools only a file and a Bosch PBD40 table drill.
The torsion bar itself is 3 mm diameter the support bar is 10 mm.
I like the key feeling very much.
The travel through the end feeling is slightly harder than the Begali but i like this.
Weight 1,3 kg.
[YL3JD].

Homebrew Rebar Torsion Bar Cootie.

YL3JD's Homebrew Rebar TBC, front right view 1, click to enlarge picture. A new torsion bar cootie.
It is again made of scrap metal. Weight 1.5kg it handles unbelievable smooth even with a shorter length of torsion bar. I call this one the “Rebar” I made the two contacts for the adjusters from rebar steel. All of my QSO’s are with a cootie any way but since I made the first torsion bar one, now only with torsion bar cootie. It feels really good this torsion bar principle, I would have never expected that the angle of tordation (deformation) would be enough to have such a large swing. Using thicker steel plate helps to have very low vibrations or none. The lever has a total length of 150 mm which is good for the right force needed to create enough momentum in the torsion axle. The contacts to the radio I simply made of magnets, easy fitting, the whole key is magnetic steel.


YL3JD's Homebrew Rebar TBC, front right view 2, click to enlarge picture. YL3JD's Homebrew Rebar TBC, front top view, click to enlarge picture. YL3JD's Homebrew Rebar TBC, blued steel, click to enlarge picture.

All the steel I used is “soft” I think ordinary steel low carbon FE37 or so. I brushed the steel with a metal brush on my angle grinder and I will leave it as it is, to tribute the keys name “Rebar”. It has a robust look and is very heavy but the handling is silky smooth.
Viva CW and viva cootie.
Finished the key by blue-ing it and that worked great. See last picture and 2nd video below. [YL3JD].

Videos.